Custom Die Cutting

Custom Die Cutting

For more than 30 years, Baril has specialized in custom die cutting and converting.

Today, Baril is an integrated device manufacturer. In addition to core custom die cutting and converting capabilities, we offer customers a broad solution set, including assembly coordination with external resources, regulatory guidance, intellectual property assistance and more.

Baril's custom die cutting expertise ranges across all leading precision die cutting techniques, including rotary die cutting, flat bed die cutting, steel rule die cutting and matched metal die cutting.

We work with clients from concept, through design, through engineering to develop a custom die cutting process that assures maximum manufacturability at the best possible cost.

Unlike other custom die cutting companies, Baril's roots in the medical, military and aerospace industries underpin a culture of precision and process control not found in other die cutters or converters. Our team delivers creativity and a deep knowledge of materials and process to deliver excellence on even the most challenging products.

At Baril, we strongly believe we must "think bigger than the part". While we strive to deliver a product that meets or exceeds your specifications, we will also seek ways to enhance your overall business position. Whether your project is a complex, new product development effort or a straightforward build-to-print operation, you can count on Baril to deliver a custom die cutting solution that will meet your needs.

Is your custom die cutting firm a vendor or a partner?

At Baril Corp., each and every member of our team is taught to think and act as if we are part of your team. If we make decisions that we think are in your best interest, we believe you will succeed and you will choose to work more with us in the future.

But don't take it from us. Here is how one Baril customer recently described working with us: "They are absolutely a partner. They go way beyond to accommodate my needs. I can depend on them, especially if I'm in a bind. I just love working with them."

Specializing in Mission Critical Custom Die Cutting

Baril can make a straight-forward high volume die cut component just as well as the next converter, but our team shines best when we work on more complex, hard to make parts. In fact, when companies run into problems with their current converter, we are the custom die cutting source that many leading materials manufacturers will recommend to their clients.

Our engineering team will work closely with customers to discover the source of manufacturing or usage problems, and we will seek sound solutions to overcome them. When we work with a customer early in the life-cycle of a product, we can often help with design changes that will prevent those types of problems from arising in the first place.

Our focus on difficult, no-compromise, hard to make parts has earned Baril a place as the first-choice custom die cutting partner for leading companies in some of the world's most demanding industries. We make components and products that are critical to saving lives in the medical and life sciences fields; we make critical parts that keep missiles safe; we make products that help military and law enforcement personnel detect explosives to keep civilians and soldiers safe. In nearly every industry that demands mission critical precision and reliability, chances are good that Baril plays a part.

Quality in Every Custom Die Cutting Project

Baril Corp. understands that creative design and advanced engineering is a great start, but that our clients demand more. To ensure that every program we work on is a success, Baril has developed extensive quality processes and systems that govern how our business operates. We are ISO 13485:2003 and ISO 9001:2008 certified, and we actively cultivate a culture of painstaking attention to detail to ensure conformance with those processes and protocols.

Our quality commitment can be seen in our "quality by design" (QbD) approach to manufacturing, our full-time quality manager, our state-of-the-art inspection systems (including machine vision systems), and our validated and certified ISO 14644 Class 7 clean room with an environmental viable bioburden monitoring system and full IQ/OQ/PQ documentation.