Die Cutting

Precision die cutting, laser cutting, laminating
and converting services

Contract Die Cutting Services

Baril's die cutting capabilities include rotary, steel rule, matched metal, medical (including clean room die cutting), CNC (digital die cutting) and other custom and precision die cutting disciplines.

Baril provides contract die cutting services for demanding industries and applications. With roots in the medical device, diagnostics, IVD, military, aerospace an other uncompromising industries, our precision converting team is prepared to deliver mission critical components and products that exceed customer expectations.

For more information on specific Baril capabilities, please use the following links:

Baril is unique among custom converters in that we offer expert in-house tooling and die making capabilities. Our master die makers are closely integrated with our engineering and production teams to accelerate development of prototype and production tooling. The die makers' proximity also helps speed process troubleshooting.

Baril's Quality Approach

To ensure that every die cutting project is a success, Baril works closely with customers through every step of a program. We maintain material specialists who work with our die cutting and laminating specialists to ensure that a material can withstand the required processing and will perform as needed in its intended end-use application.

We have developed extensive quality processes and systems (Baril is ISO 13485:2003 and ISO 9001:2008 certified) that are combined with a culture of painstaking attention to detail to ensure conformance with those processes and protocols.

The Baril team understands that the health and safety of patients, soldiers and others depends on the products and components we manufacture. We approach each and every product with full awareness that the lives of our children, spouse or parent may one day depend on the products we make.

Range of Expertise

Baril's full-range of advanced expertise allows us to work with the most sophisticated Fortune 100 companies, and our entrepreneurial roots positions us well to partner with start-ups and other creative innovators who need outside expertise to bring their vision to practical, manufacturable reality.

In fact, Baril's sister company, Alchemy Ventures, specializes in applying the capabilities of Baril Corp. to generate creative partnerships with start-ups and other early stage entrepreneurs.

Materials Expertise

Baril works with leading materials manufacturers to ensure we can offer customers insight into the performance characteristics of the materials that go into their products. We are a 3M Preferred Converter and are often called upon by 3M and other leading materials companies to assist in the application of their engineered materials in complex converting operations.

A Culture of Partnership

Perhaps most of all, Baril is proud of the reputation we have developed with our loyal customers. By working hard every day to apply our knowledge of process and product, we are able to cultivate deep customer relationships that are truly partnerships.

Customer Testimonials

"They are absolutely a partner. They go way beyond to accommodate my needs. I can depend on them, especially if I'm in a bind. I just love working with them."

"They are very good at communicating with me. They are a very well run company and have a very professional staff with excellent knowledge of materials."

"I don't think other converting companies really appreciate what goes into meeting our quality requirements the way Baril does."

"We are pretty picky and demand tight tolerances and Baril is very proficient at meeting our tolerances. Their quality is very good."

"They make a very high quality product. We never have any rejects or defects. Their pricing is fair and the turnaround is good. I would certainly recommend them highly to anyone. All my experience has been very positive."

What is Die Cutting?

Die cutting is the process of using a die (typically made of steel) to cut shapes into or from materials. Baril commonly uses die cutting to create components and products from materials such as adhesives (including acrylic, rubber, silicone and synthetic based adhesives), films and plastics, foams, elastomers, medical tape, and other specialty materials. Die cutting can be performed on one or multiple layers of material in a stationary (flat bed or clamshell) or inline (rotary) operation. Die cutting is often performed with lamination to combine and precisely place materials in alignment.