Medical Die Cutting

Precision medical die cutting, laminating
and contract converting

Life Sciences and Medical Die Cutting & Converting

Baril Corporation is recognized in the life sciences and medical industry as a premier contract manufacturer of complex and high precision die-cut and laminated products. Our engineering, production and quality teams understand what is required to achieve clinical, regulatory and commercial success in this demanding industry. Baril is ISO 13485:2003 Certified, QSR and GMP compliant.

Baril Corp. works with manufacturers and entrepreneurs in the commercialization and production of new products for advanced wound care, medical and surgical devices, pharmaceutical filtration, patient monitoring electrodes and point-of-care medical diagnostic products.

Medical Die Cutting and Converting Capabilities

For nearly 40 years, Baril Corp. has been a recognized leader in medical die cutting and converting. We offer a full range of medical die cutting capabilities, including extensive clean room operations with flat bed and rotary die cutting, inline laminating and medically validated pouching.

Baril's extensive experience in the engineering, construction, manufacturing and packaging of medical products has earned us a position as one of the most trusted medical die cutting firms in the country. Most of our life science related operations occur in our ISO 14644 Class 7 clean room, which features an environmental viable bioburden monitoring program in accordance with ISO 14698. The clean room environment also features temperature and humidity monitoring and control, and is available for manufacturing terminally sterilized medical devices and other products requiring ultra-clean processing.

Baril's engineering team features medical experts who can help fill knowledge gaps for early stage clients. We also offer regulatory guidance and have a staff biologist who can assist customers during product and process development and production planning.

Medical Materials Expertise

Baril Corporation enjoys a close working relationship with the leading medical and life sciences materials manufacturers to ensure we can offer appropriate direction to customers regarding the in process and in vivo performance characteristics of the materials that go into their products. Our process engineers also understand how the various materials react during processing, which can help with final product quality and production efficiency. Baril Corp. is a 3M Preferred Medical Converter and we are often called upon by 3M and other leading medical materials companies to assist in the application of their engineered life sciences materials in precision converting operations.

Following is a sampling of products made with Baril's medical die cutting capabilities:

Advanced Wound Care

  • Antimicrobial dressings
  • Hydrocolloid dressings
  • Hydrogel sheet dressings
  • Wound closure products
  • Thin film dressings
  • Topical analgesic patches
  • Transparent IV film dressings
  • Energy absorption pads
  • Exudate management
  • High moisture vapor transmission rate (MVTR) dressings
  • Island dressings
  • IV site care
  • Multi-Layer suture strips
  • Surgical patches

Diagnostics and Microfluidics

  • Lateral flow assays and test strips
  • Microfluidic devices
  • Analytical & diagnostic slides
  • Assay plates & trays
  • Bio-analytic devices
  • Biosensors
  • Microplate and well plate adhesive interfaces (96/384)
  • Microplate and well plate covers (96/384/1536)
  • Microplate and well plate lids (96/384/1536)
  • Point of care diagnostic strips
  • Point of care diagnostics device components
  • Radio opaque ink devices for catheter navigation
  • Glucose monitoring
  • In-vitro diagnostic disposables
  • Laboratory test kits

Medical and Surgical Devices

  • Bonding & surface mount adhesives
  • Chemotherapy infusion port covers
  • Conductive adhesives
  • Cosmeceutical patches
  • Grounding pads
  • Hearing aid components
  • Insulin delivery devices
  • IV site care
  • Medical device box build components
  • Medical electrodes
  • Membrane switch components
  • Ophthalmology surgical device components
  • Optical grade films & other lens components
  • Packaging cards for surgical devices, cannulas, catheters
  • Pharmaceutical filtration components
  • Protective face shields
  • Skin contact tapes and foams
  • Thermal management materials
  • Topical analgesic patches
  • Transdermal patches
  • Sleep apnea device components
  • Surgical patches
  • Custom adhesive laminates
  • Electrical insulators
  • EMI/RFI shielding
  • Energy absorption pads
  • ENT surgical device components
  • Flex circuit components
  • Gaskets, spacers & shims